KROHNE Irrigation Technology in Agriculture: How New Technologies Overcome Challenges By Tim Lellman, Product Specialist, KROHNE, Inc.

Technology can, and already does, aid agriculture in innumerable ways. One prominent part of agriculture that can use technological innovation to increase efficiency and effectiveness is irrigation.

Water Measurement


The key to a sustainable agriculture looking to the future is in water use, and the current standards in place are much too lax to rely on for effecting change. Water metering and measuring technology is at the heart of this issue, but there is not only one method or technology used to measure water flow in irrigation systems. In irrigation systems, water used to irrigate land is carried under pressure to its destination via pipes. Flow occurs in a pipeline when a pressure difference exists between the two ends of the pipe. The rate or discharge that occurs depends mainly on the difference in pressure that exists from the inlet of the pipe to the outlet, the friction or resistance to flow caused by the pipe's length, pipe roughness, bends, restrictions, changes in pipe shape and size, and the cross-sectional area of the pipe. Most flow measurement devices measure flow, or discharge, indirectly. These devices are commonly classified into 2 types - those that measure velocity and those that measure pressure. Regardless of the type of device, the pressure or velocity is measured, and then charts, tables, or equations are used to obtain the discharge, or flow. Some water measuring devices that use measurement of pressure to determine discharge include weirs, flumes, orifices, and Venturi meters. Other devices that work differently from those that measure water pressure include acoustic water meters, magnetic water meters, pitot tubes, and rotameters. All of these non-pressure-based devices work differently to determine water discharge.

Flow Meter Technologies

Pitot tubes and orifice-based sensors measure water flow by relating velocity pressure to discharge. Rotameters have a float suspended in tapered sections of pipe. The float position matches the flow rate. Mechanical meters such as positive displacement and turbine meters have a linkage to a mechanical totalizer, or electronic proximity sensors that pick up the movement of the mechanism which is proportional to the flow rate.

In electromagnetic (mag) meters, flowing water acts like a moving electrical conductor. When the fluid passes through a magnetic field it produces a voltage that is proportional to the flowing velocity.

In some acoustic or ultrasonic differential transit time meters the mean flowing velocity is determined by measuring the difference in time it takes for sound pulses traveling in the direction of the fluid flow to the time it takes for those pulses to travel against the flow. With Doppler acoustic meters, sound pulses are reflected and sensed from moving bubbles or solid particles within the fluid.

In these last three cases, by knowing the cross-sectional area of the meter we can determine the discharged volume based on the velocity.

Ideally, a water meter is accurate, reliable, efficient, and compatible with the rest of the irrigation system it is part of. Accuracy is an obvious characteristic. Water needs to be accurately metered to avoid waste. Water meters need to be reliable for a similar reason - if the meter is breaking down frequently, there is no accurate way to measure water usage, which will result in waste. Water meters need to be efficient in terms of their installation and operation. Special requirements for installation only result in wasted time during the installation process, which, in a general sense, results in more wasted. Lastly, a good water meter is compatible with its irrigation or crop control system. Today's integrated irrigation and crop control systems vary in communication requirements. Using a meter that is compatible with data logging and telemetry software is hugely important in terms of the meter's accuracy, operation, and maintenance.

KROHNE's WATERFLUX 3070 Meter

Of all the types of water meters listed above, magnetic meters are innovating more than others, and are more completely meeting the requirements for an ideal water meter. One magnetic meter in particular that is perfect for irrigation applications in agriculture is KROHNE's WATERFLUX 3070 magnetic meter. The WATERFLUX 3070 is a battery powered all-in-one (integrated flow, pressure, and temperature measurements) electromagnetic water meter. Unlike mechanical water meters, the WATERFLUX 3070 is maintenance-free and offers a much larger turn down ratio (1000:1). Its measuring tube with a rectangular and reduced cross-section enables a stable measurement even at low flow rates. Due to the optimized flow profile, the WATERFLUX 3070 can be installed virtually anywhere without straight inlet or outlet runs - behind pipe bends, slide valves or a reduction in the pipe. Even burial installation or use in flooded areas is possible.

The WATERFLUX 3070 has several key advantages for agricultural applications due to its rectangular reduced bore design. This unique reduced bore design acts as its own internal flow straightener, and also results in the meter creating a smaller magnetic field which has less power consumption, extending battery power life to up to 15 years with a KROHNE dual battery pack. The rectangular bore of the WATERFLUX 3070 is also effective in that it contracts flow profile disturbances, has an ideal coil arrangement for a strong and homogenous magnetic field, results in a doubled mean flow velocity, and enables a measurement that is stable and independent of the flow profile.

In all, the WATERFLUX 3070 is:

Accurate: it features bi-directional flow measurement over a wide dynamic range and its unique rectangular sensor design gives good low-flow performance.

Reliable: the WATERFLUX 3070 features a robust construction, with its sensor tube coated in Rilsan ® to guarantee a long life and its connection box is made from stainless steel. In addition, the WATERFLUX 3070 features no internal moving parts, making it virtually maintenance-free.

Efficient: Installing the WATERFLUX 3070 is quick and easy. It has no inlet or outlet installation requirements, features plug-and-play connectors, and can be installed virtually anywhere.

Technologically compatible: the WATERFLUX 3070 is fully data logging compatible and features multiple power and converter options

To solve the water-use problems currently affecting the agricultural industry, better water metering technology is a necessity. Among the many types of water metering devices, innovative magnetic metering devices like KROHNE's WATERFLUX 3070 check all the boxes for ideal water metering technology, and are showing the way towards more efficient and effective water use in agricultural irrigation applications.

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